Sage 100 Manufacturing

Sage Operations Management (OM) – formerly Sage 100cloud for Manufacturing – is a comprehensive solution designed to streamline and optimize your manufacturing processes. By integrating seamlessly with your Sage 100 system, this solution provides end-to-end control over your entire production lifecycle. From initial estimating to final product delivery, Sage OM equips you with the tools to make smarter decisions, increase efficiency, and drive profitability.

With Sage Operations Management, you gain real-time visibility into your operations, allowing you to proactively monitor job status, manage resources effectively, and respond quickly to changing market demands. This solution empowers you to reduce manual processes, automate key tasks, and centralize your data, giving you the agility to stay competitive in today’s fast-paced manufacturing environment. Whether you’re looking to improve job costing, enhance scheduling, or optimize inventory management, Sage Operations Management delivers the functionality you need to take your manufacturing business to the next level.

• Comprehensive job lifecycle management, from estimating to costing and tracking
• Real-time visibility into work-in-progress and job status
• Advanced scheduling capabilities for improved resource allocation and job prioritization
• Automated purchase order and work ticket generation
• Streamlined material requirements planning and inventory management
• Quickly confirm capacity in real time
• Product configurator for customized manufacturing with accurate estimates and bills of materials
• Analyze profitability based on remaining cost projections
• Integration with Sage 100 financials for seamless data flow and reporting
• Mobile access for shop floor data collection and real-time updates

Produce accurate and informative reports detailing bill structures, component requirements, and production history. Bill of Materials makes it easy to create and maintain a detailed bill of the components and miscellaneous charges that make up your finished items and subassembly components. Easily accommodate after-the-fact production documentation; as each finished product is created and recorded, Bill of Materials automatically relieves the component items used from inventory, and receives the finished products into inventory. Disassembly Entry and Production Entry functions can account for disassembly of finished items, or components that are added, deleted, or modified.

• Save time and streamline workflow using drill-down Where-Used inquiry
• At-a-glance view of entire bill, including subassemblies and components relationships
• Track revisions and ensure most recent bill is used
• Expand and collapse view to more accurately identify desired information
• Utilize up to 99 levels of subassemblies for each bill
• Control engineering changes
• Easily integrate sales kit
• Track costs accurately using flexible cost roll-up reports
• Accommodate and track yield and scrap

Get full control over your inventory, record assets accurately and improve customer satisfaction with robust inventory management software for manufacturers. Inventory Management provides real-time, accurate information on your assets, including receipt, location and disposition of goods, as well as their precise value and status. Prevent lost sales or shipment delays caused by warehouse understocking and avoid the costs of overstocking. Comprehensive reports provide up-to-the-minute data and unlimited transaction histories for better planning and budgeting for your manufacturing business.

• Manage multiple warehouses and shop floors
• View comprehensive pricing and costing
• obtain physical count entry and reconciliation
• Utilize unlimited transaction history
• Calculate commission rates by item
• Track warranties

Sage Inventory Requirements Planning (IRP) replaces the legacy Sage 100 Material Requirements Planning (MRP) module, fully bringing your solution’s manufacturing and distribution features into the modern Business Framework. The new IRP module completely automates the manual processes required in the MRP add-on, consolidating your reporting to streamlined, easily digestible and interactive dashboards.

Released in 2019 along with several other comprehensive updates for Sage 100 manufacturing software, Inventory Requirements Planning features demand-based control and planning automation. With several integrations available for related Sage 100 modules for manufacturing and distribution, IRP allows you to cut production times down and move your inventory processes seamlessly.

• Automated purchase and production item quantity recommendations based on build times, lead times, and demand
• Edit quantity recommendations and then create a 1-click work ticket
• Assign specific materials to a work ticket and then seamlessly place an order for those materials
• Consolidate and calculate all vendor purchases in a single page
• Consolidate and calculate all make to stock production item costs

Streamline your entire purchasing process from order to delivery. Purchase Order for manufacturers creates detailed, accurate records of every purchase, including quantities, price, who places the order, and special shipping instructions. When your on-hand quantity falls below a specified minimum level, this manufacturing purchasing management software module automatically generates a purchase order to your vendor to ensure you replenish those items and never run out of your top sellers. Process partial receipts, update your shop floor and inventory records, and monitor cost variances between goods received and goods invoiced for your manufacturing business.

• Place drop-ship orders and blanket orders
• Process material requisitions
• Calculate landed costs
• Automatically generate purchase orders from sales orders
• Track different vendors and identify cost variances

Access your customer information in seconds and process your customer orders efficiently using Sage 100cloud ERP Sales Order. Improve customer satisfaction by checking availability using up-to-date inventory on hand, and suggest associated or replacement products — even reserve a specific lot or serial numbers for your preferred customers.

Use the powerful and flexible features to set pricing for each of your items, by product line, quantities purchased, and for specific customers. Analyze costs, set customer credit limits, and verify payments. Analyze detailed pick, pack, and ship information at your fingertips, print a packing list in the warehouse, or use the powerful drop ship capabilities to meet your customer’s orders. Affix all finished shipping cartons with shipping labels and, if appropriate, COD tags including billable freight. As orders are filled, you can recall the original sales order to enter exact quantities shipped and backordered. Sales Order automatically generates invoices from a range of orders and prints a Daily Backorder Report.

• Immediately access up-to-date customer information
• Check accurate inventory availably as you generate quotes and orders
• Increase profits with flexible pricing by item, quantity, product line, and specific customers
• Automate blanket orders and repeating orders
• View order history and quotations

Sage Production Management replaces the legacy Sage 100 Work Order module and brings advanced new features for Sage 100 manufacturing users. Delivering on the core features of WO, Sage PM adds modern enhancements that bring your discrete manufacturer capabilities into the age of digital transformation. Integrating this upgraded module with your Sage ERP allows you to take advantage of increased flexibility through expanded customization options for production and inventory order tracking.

Released in May 2019, Production Management was the most comprehensive overhaul of the Work Order module functionality in 10 years. While it brings back all the core features that made WO such an integral part of Sage 100 manufacturing automation, PM eclipses the legacy version’s value delivery by leaps and bounds. The upgrade provides compatibility with Sage 100 Premium and SQL, Visual Integrator module support, Dynamic Labor and Inventory, and much, much more.

• Real-time Work Ticket updates with Dynamic Labor
• Real-time inventory updates with Dynamic Inventory
• Issue materials directly from work ticker entry
• Capture Materials Usage transactions from work ticker entry
• Instant recording of Labor Transactions to a work ticket
• Licenses available for specific user count
• Release a work ticket by changing status
• Add materials via work ticket, BOM or file import
• Link raw materials to POs
• Edit material category at any time
• Alias item compliance for cross-referencing
• Edit order steps at any time
• Track work order status by step
• Link steps to Vendors and assign POs from work ticket with 1-click
• Labor Hours estimate and tracking by step